|Process:||The main process is Gear Hobbing, Gear Shaping and Gear Grinding, Selecting production process according to the different products.|
|Heat Treatmente:||Carburizing and quenching ,High-frequency quenching,Nitriding, Hardening and tempering, Selecting heat treatment according to the different materials.|
|Testing Equipment||Rockwell hardness tester 500RA,
Double mesh instrument HD-200B & 3102,
Gear measurement center instrument CNC3906T
other High precision detection equipments
|Casting Size:||Max linear size: 1200 mm, Max diameter size: 600 mm|
|Machining surface roughness:||Ra0.8 ~ 6.3 um|
|Material standard:||GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR|
|Usage:||Used in printing machine, cleaning machine, medical equipment, garden machine, construction machine, electric car, valve, forklift, transportation equipment and various gear reducers.etc|
|Quality control:||100% inspection before packing|
|Manufacture Standard||5-8 Grade ISO1328-1997.|
SIMIS CASTING, established in year of 2004, is a professional foundry, including integrating development and production together, specialized in producing various kinds of investment casting parts, and CZPT parts and forging parts. These casting and forging parts are widely used in automobile industry, railway vehicle, construction machine, municipal works, pipeline, petrochemical industry, mine, electric utility industry and so on.
SIMIS has 6 affiliated casting workshop and 2 professional CNC machining workshops. There are 500 staffs and 40 engineers now in our company. Its annual production capacity for all types of casting parts is about 3000 tons. Holding over 100 sets of advanced casting parts, machining and test equipments.
Gear including planetary gear, spiral gear, bevel gear, spiral bevel gear, helical gear, spur gear, helical spur gear, conical gear, CZPT pinion gear, conical CZPT and bevel gear, worm gear and shaft, we can make standard thickness gear 1 to 8 Module, 1M12, 2M20, 2.5M25, 3M30, 4M40, 5M50, 6M60, 8M80. Non-standard thickness 2 to 8 Module: 2M16, 2.5M20, 3M20, 4M30, 4M35, 5M40, 5M30, 6M40, 6M50, 8M60. We can also make customized gear according to your drawing or sample.
Sprocket including simplex sprocket, duplex sprocket, triplex sprocket, and has 45 steel finished hole sprocket, 06B 06C 08A 08B 08C 10A 12A 16A 24A sprocket and so on.We can also make customized gear according to your drawing or sample too.
Welcome you come to visit us for customized various types of non-standard gear, sprocket synchronous wheel, helical gear, bevel gear, shaft, worm gear and other products with the lowest quality!
|Dimensional||Non-Destructive Tests(N.D.T.)||Chemical & Mechanical|
|Surface Roughness Test||Dye Penetrant||Chemical analysis|
|Microscopic Measurement||Radiography (RT)||Metallography|
|3D ScHangZhou||Magnetic Particle (MT)||Tensile Strength|
|CMM||Ultra-Sonic (UT)||Yield Strength|
|Impact Test||Hardness Test||Elongation Rate|
Q1:Are you manufactory or trade company?
A1:We are an enterprise integrating manufacturer and trade for many years already in ZheJiang province, China. And we are AAA grade credit enterprise, and also we have cooperative plants to provide other services such as plating and coating .
Q2: How could I get a free quotation?
A2:Please send us your drawings by Alibaba or email. The file format is PDF / DWG / STP / STEP / IGS and etc. IF there are no drawings, we can make the drawings according to your samples!
Q3:How to control quality?
A3:First, all raw materials are inspected by the quality control department before they are put into storage. Second, during the casting process, 3 times of spectral analysis were performed at the front, middle and back respectively. Third, after the parts are cleaned, perform a first visual inspection to check whether the product has casting defects before sending it to the next process. Fourth, conduct a comprehensive QC inspection of each part before shipment, including chemical composition, mechanical properties and other specific tests. Transactions can be through Alibaba’s trade assurance.
Q4:Can we have our Logo or company name to be printed on your products or package?
A4:Sure. Your Logo could be printed on your products by Hot Stamping, Printing, Embossing, UV Coating, Silk-screen Printing or Sticker.
Estimated freight per unit.
|To be negotiated|
|Standard Or Nonstandard:||Nonstandard|
|Application:||Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, Rolling Sprocket|
|Hardness:||Hardened Tooth Surface|
How do you troubleshoot common issues with motor chains?
Troubleshooting common issues with motor chains involves identifying the root cause of the problem and taking appropriate corrective actions. Here are some common issues that can occur with motor chains and the steps to troubleshoot them:
1. Chain slipping or jumping: If the motor chain slips or jumps on the sprockets, it can indicate insufficient tension, worn-out sprockets, or a damaged chain. Check the tension of the chain and adjust it according to the manufacturer’s recommendations. Inspect the sprockets for signs of wear or damage and replace them if necessary. Additionally, examine the chain for any damaged or worn-out links and replace the chain if needed.
2. Excessive noise: Excessive noise from the motor chain can be caused by various factors such as misalignment, lack of lubrication, worn-out components, or improper tension. Inspect the chain for any misalignment issues and adjust the alignment if necessary. Ensure that the chain is properly lubricated using the recommended lubricant. Check for any worn-out or damaged components and replace them as needed. Adjust the chain tension to the proper specifications.
3. Chain binding or jamming: If the motor chain binds or jams during operation, it can be due to misalignment, debris accumulation, or insufficient lubrication. Check for any misalignment and adjust the alignment of the chain and sprockets if required. Clean any debris or foreign particles that may have accumulated on the chain or sprockets. Ensure proper lubrication of the chain to minimize friction and improve smooth operation.
4. Chain wear and elongation: Excessive chain wear and elongation can lead to poor performance and decreased efficiency. Regularly monitor the chain for signs of wear and measure its elongation using a chain wear gauge. If the wear exceeds the manufacturer’s recommendations, it is advisable to replace the chain with a new one.
5. Insufficient lubrication: Inadequate lubrication can cause increased friction, wear, and premature failure of the motor chain. Check the lubrication system and ensure that the chain is properly lubricated with the recommended lubricant. Adjust the lubrication frequency or method if necessary to ensure optimal lubrication.
When troubleshooting motor chain issues, it is important to refer to the manufacturer’s guidelines and recommendations. If the problem persists or if you are unsure about the appropriate troubleshooting steps, it is recommended to consult a professional or the chain manufacturer for further assistance.
Can a motor chain handle heavy loads?
Yes, motor chains are designed to handle heavy loads in various applications. Here are some factors to consider:
1. Chain Strength: Motor chains are available in different strength ratings, typically measured in terms of their maximum allowable tension or breaking strength. It is important to select a motor chain with a strength rating suitable for the anticipated loads in your application. Chains with higher strength ratings can handle heavier loads.
2. Chain Material: Motor chains are commonly made from high-strength steel or alloy materials that provide excellent durability and load-bearing capacity. The choice of material depends on the specific application requirements, including the expected load, environmental conditions, and any regulatory standards.
3. Chain Design: Motor chains designed for heavy-load applications often have robust construction features to enhance their load-carrying capabilities. These may include larger pitch sizes, thicker plates, hardened components, and precision manufacturing. The design ensures that the chain can withstand the forces and stresses associated with heavy loads.
4. Lubrication: Proper lubrication is essential for motor chains handling heavy loads. It helps reduce friction and wear, ensuring smooth operation and extending the chain’s service life. Adequate lubrication also prevents overheating and corrosion, which can negatively impact the chain’s load-carrying capacity.
5. Sprocket Design: The sprockets that engage with the motor chain also play a crucial role in handling heavy loads. Sprockets should be designed to evenly distribute the load across the chain and provide reliable engagement. Robust and properly sized sprockets ensure that the chain can effectively transmit the heavy loads without excessive wear or failure.
When considering a motor chain for heavy-load applications, it is important to consult the manufacturer’s specifications and guidelines. They can provide detailed information on the chain’s load-carrying capacity, including factors such as tensile strength, working load limits, and recommended safety factors. Proper chain selection, regular maintenance, and adherence to load limitations are key to ensuring safe and efficient operation under heavy loads.
How does a motor chain differ from a regular chain?
A motor chain, also known as a power transmission chain, differs from a regular chain in terms of its design and purpose. Here are the key differences:
1. Load Capacity: Motor chains are specifically designed to handle higher loads compared to regular chains. They are built to transmit power and motion between different components in mechanical systems.
2. Precision and Accuracy: Motor chains often have precise tooth profiles or roller systems that ensure accurate positioning and synchronization of components. This is important in applications such as engines, where precise timing is critical.
3. Durability and Strength: Motor chains are built to withstand heavy loads, high speeds, and continuous operation. They are constructed using high-quality materials and advanced manufacturing techniques to ensure durability and strength.
4. Lubrication and Maintenance: Motor chains may require specific lubrication to reduce friction and wear, ensuring smooth operation. Regular maintenance, such as periodic inspection and lubrication, is important to keep the chain in optimal condition.
5. Application-Specific Design: Motor chains are designed for specific applications, such as power transmission in engines, conveyor systems, or lifting equipment. They are engineered to meet the unique requirements of these applications, considering factors such as load capacity, speed, environment, and operational conditions.
It’s important to note that while motor chains are designed for specific applications, they may have similarities with regular chains in terms of basic construction and functionality. However, motor chains are engineered to handle higher loads, provide precise motion transmission, and ensure reliable performance in demanding industrial settings.
editor by CX 2023-09-07