Twin Screw Extruder for Color Masterbatch Compounding Pelletizing Line

Twin Screw Extruder for Color Masterbatch Compounding Pelletizing Line

Twin Screw Extruder for Coloration CZPTbatch Compounding Pelletizing Line

Solution description:
Definition of colour master batch:
By the higher proportion of additives, thermoplastic resin, pigments or the excellent dispersion of plastic colorants, it chooses the resin of colorants that have great wetting and dispersing result and excellent compatibility with being shaded content. It can be described like: PP/PE/PET/PVC provider + pigment + additives = coloration master batch
CZPTly, we use the unique type of extruder to generate this variety of color grasp batch: ATE Twin Screw Extruder. ATE Sequence Co-rotating Parallel Twin Screw Extruder is made up of motor travel, torque distribution gearbox, processing section, temperature managing units, die segment and down-stream pelletizing technique, and many others.

one.     ATE Sequence Compounding and Granulating line for Coloration CZPT Batch

Method Shade master batch compounding and granulating
Software 50-60%PP/PE/PVC/PET, 40%pigment, 8%additives
Colour CZPT batch: pigment +additives+ PE/PP/PVC/PET  carrier
Output 40-500kg/h, depending on the problem of uncooked
Material,  formulation and processing, etc.

two.     Primary devices integrated in generation line

NO. Name
one SHR500A Substantial Velocity Mixer
2 Screw Loader
three Main feeder
four ATE collection Twin Screw Extruder
5 CZPT Control Technique(cupboard)
six Strands Pelletizing Method/ Under-water Pelletizing Technique
seven Vibrating display screen
8 Item hopper

Introduction of areas of ATE Twin Screw Extruder

ATE Twin Screw Extruder adopts modular design basic principle, part standardization producing, which can existing secure and trustworthy overall performance. Thanks to the modular principle, ATE extruders can give very customizable solutions in accordance to customers’ approach and special needs. Based mostly on diverse output torque grade, ATE series extruders have standard type and effectiveness sort.

Procedure section contains barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw components are made in block theory.

Block construction makes it possible for the screw components combine and sequence optimized to understand the process:

Conveying-CZPTization- Compounding & Dispersion- Homogenization- Degassing- Pressure building
Also Block construction makes it possible for the barrels change freely to the in shape the procedure need.

Primarily based on diverse process position, ATE extruders have distinct barrels sort: feeding barrel, aspect feeding barrel, close barrel, open on best barrel, vacuum vent barrel, and so on. According to the various jobs’ requirement, barrels’ components can be nitride steel or bimetallic steel.

A number of slicing systems can be blended with ATE Twin Screw Extruder, such as strands pelletizing, scorching-experience chopping and below-water pelletizing, and so forth.

Each Instrument manage and PLC control are CZPT to utilize in the ATE electrical managing system. All the key electrical components adopt CZPTpean makes to promise the controlling system with considerable and secure overall performance.
Flow Chart:

Principal complex specification

Machine Dimension Screw Diameter(mm) L/D Screw Pace
Motor energy
Torque for each shaft
Distinct torque
Throughput charge
ATE35 35.6 36-44 600 fifteen 115 four.2 40-eighty
ATE52 51.4 36-forty four 600 55 415 5.two 120-a hundred and fifty
ATE65 62.four 36-forty four 600 ninety 675 4.8 250-350
ATE75 71 36-44 600 132 990 four.six 350-500

Positive aspects of color grasp batch:
one. High concentration of pigment 
2. Outstanding dispersion, very good warmth-resistant, substantial shade fastness, secure performance and exhibits brilliant shade
3. Non-poisonous, environmental-friendly
4. Compatible with various substance PE/PP/PS/Abdominal muscles/HIPS/PVC/TPR and so on.
5. Extensive application: blow moulding, blowing movie, injection moulding, extrusion, spin-dyeing, cable sheathing, and many others.
6. Assortment of industrial software: place of work automation, household appliances, movie and packing material, textile, sheet, pipe, health-related appliances, toys and so on.
Advantages of the manufacturing line
one.     It can create substantial-quality, higher-amount filler grasp batch
2.     It functions with high performance
three.     It really is computerized with substantial automation

Twin Screw Extruder for Color Masterbatch Compounding Pelletizing Line